A New Era in THT Soldering Machine: Solderprof SP1000
In the electronics manufacturing world, THT (through-hole) component soldering of complex double-sided PCBs has always been a critical step. The inflexible structure of wave soldering machines and the quality fluctuations of manual soldering driven by human factors prompt manufacturers to seek smarter solutions. This is where the SP1000 THT Soldering Machine Robot, developed by Novenix's industrial machinery brand Solderprof, comes into play. In this article, we examine the engineering power behind the SP1000 and its impact on your production quality.
1. High-Precision X-Y-Z Servo Motion System
The SP1000 features an advanced servo motor control architecture capable of moving the solder nozzle and drop-jet fluxer mechanism with micron-level precision. This accuracy allows flawless soldering even on the narrowest clearances and closely spaced component pins without damaging neighboring elements.
2. Integrated Nitrogen Gas (N2) Heating Technology
The secret of a high-quality solder joint is to prevent oxidation. The SP1000 has an integrated nitrogen heating system that blows high-temperature nitrogen gas (N2) around the soldering nozzle. This system increases solder fluidity, reduces oxidation to zero, and forms flawless solder bridges, eliminating cold solder risks.
3. Drop-Jet Fluxing and Minimum Chemical Usage
Traditional spray fluxer systems spray liquid over the entire board surface, leading to board contamination and cleaning costs. The SP1000 uses drop-jet technology that sprays liquid in microscopic droplets only on the pins to be soldered. Consequently, liquid consumption is reduced by 90% and no solder residue is left on the board.
4. Gerber and Image-Based Smart Software Interface
Programming the machine takes only minutes thanks to the user-friendly software developed by Solderprof engineers. By loading the Gerber files or high-resolution image of the board into the software, you can easily mark the soldering points and define custom dwell time, solder height, and nozzle speed parameters for each pin.
Conclusion
The Solderprof SP1000 THT soldering machine machine standardizes your quality while reducing your production costs. To learn more about our machines active in 2 continents and 6 countries and our distribution network, you can review our Solderprof brand or contact us directly.